Aluminum Extrusion Services

Get high-quality online aluminum extrusion services for aluminum extruded prototypes and production parts. For industries demanding precision and reliability.

Aluminum extrusion is a versatile manufacturing technique that forces an aluminum alloy material into a metal extrusion die with a consistent cross-sectional shape. A large ram pushes the heated aluminum billet through the die with an extrusion or hydraulic press and leaves through the die aperture.

Extrusions are well-known for their high strength, light weight, and superb conductivity, making them an excellent choice for a wide range of end-use applications. For example, frames, enclosures and heat sinks. Because of the much lower unit price, it is the most cost-effective for high-volume and low volume runs.

Why Choose RapidDirect for Custom Aluminum Extrusion

RapidDirect offers advanced manufacturing solutions to bring your aluminum extrusion parts to life. We boast of innovative manufacturing capabilities for custom aluminum extrusion profiles. All extruded prototypes and final products meet stringent quality standards.

Standard Extrusion Profiles

RapidDirect will work with you to produce standard extrusion profiles suitable for a wide range of projects. Our expert technicians can help you create standard profiles of different sizes and shapes, ranging from circular bars and tubes to square bars and tubes, and many more.

Standard Size for Extrusion Profiles

Item	Size
1	10mm x 10mm
2	20mm x 20mm
3	30mm x 30mm
4	40mm x 40mm
5	45mm x 45mm
6	50mm x 50mm
7	60mm x 60mm
8	80mm x 80mm
9	100mm x 100mm
10	160mm x 160mm

Note: These are general profiles commonly found in T-slot aluminum extrusions used for framing and other applications. For specific industries or applications like windows, doors, or structural designs, the standard sizes may vary.

Custom Aluminum Extrusion Profiles

RapidDirect delivers custom-length extrusion profiles with precision, catering to prototypes and small batches. We offer flexibility in design and serve various industries with intricate profiles.

Aluminum Channels

We produce custom aluminum channels, blending advanced extrusion techniques with precision engineering.

Extruded Aluminum

We transform aluminum into robust, customized profiles suitable for diverse industries, guaranteeing optimal performance.

Aluminum Trim

Our aluminum trims blend aesthetics with functionality. We make trims the perfect finishing touch, promising resilience and visual appeal in every application.

Aluminum Alloys for Extrusion

RapidDirect uses different grades of aluminum for in different applications, including electronics, consumer goods, aerospace, and automotive. These alloys offer excellent strength, corrosion resistance, formability, and more.

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Alloy 6061
Alloy 6063
Alloy 7075
Alloy 2024
Alloy 1100

Alloy 6061

6061 aluminum boasts high weldability, toughness, and corrosion resistance, ideal for automotive, marine, and electronic components.

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Alloy 6063

6063 alloy is heat-treatable, cost-effective, with enhanced corrosion resistance and strength, ideal for heat sinks, trims, and architecture; finer grain than 6061 and finishes well.

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Alloy 7075

7075 is often used in aircraft and aerospace applications. This alloy boasts good fatigue strength and average machinability, but may have less corrosion resistance.

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Alloy 2024

Favored in aerospace for its high strength-to-weight ratio and fatigue resistance. While weldability is limited, 2024 offers good workability and becomes stronger with heat treatment.

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Alloy 1100

Purest aluminum alloy, 1100 is known for its superior corrosion resistance, high thermal conductivity, and excellent workability, making it suitable for chemical equipment and kitchenware.

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Post Machining for Aluminum Profiles

Surface Finishing for Aluminum Extursions

Name

Color

Texture

Link

As-Extruded	Silver-gray or various shades of aluminum alloys	Matte or satin-like	/
Anodizing	Clear, black, grey, red, blue, gold.	Smooth, matte finish.	Learn More>>
Powder Coating	Black, any RAL code or Pantone number	Gloss or semi-gloss	Learn More>>
Wet Painting	Green, yellow, black, white, gray, silver, brown, green, and more.	Glossy, smooth, matte, or metallic texture	/
Chemical Film	Rainbow effect	Smooth	/
Media Tumbled	Green, gray, brown, silver-gray	Smooth-satin, textured	/
Custom	Any color that suits the project requirements	Smooth, matte, textured, and more	/

Aluminum Extrusion Applications

Our aluminum extrusion capabilities cater for a wide range of applications. We offer high-quality aluminum extruded parts applicable to various aluminum extrusion companies. These include:

Heat sinks for electronics
Enclosures for electronics
LED lighting profiles
Aircraft structural components
Home appliances
Automotive components

Aluminum Extrusion Process

We rely on our latest technology and equipment to help our clients reduce product costs and development time by delivering prototypes and end-use parts faster and more accurately. Here are the processes we use to make aluminum extrusions:

Direct Extrusion

In this process, a high-pressure ram forces the aluminium billet or heated aluminum through a heated walled container. We often use direct extrusion due to its more significant profile designs and superior quality finishing capabilities.

Indirect Extrusion

We provide top-grade aluminum extrusions using indirect extrusion, where the billet and container move together while the die is stationary. This method reduces friction, ensures better heat control, and results in superior grain structure and mechanical properties.

Hot, Warm, Cold Extrusion

We offer hot, warm, and cold aluminum extrusion services. Hot extrusion heats the billet beyond recrystallization, while warm and cold stay below this point, enhancing the aluminum’s strength and hardness.

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Frequently Asked Questions

1. Can I order custom aluminum extrusion profiles?

Yes, you can order custom aluminum extrusion profiles from RapidDirect. Leveraging advanced manufacturing technology, they deliver high-quality, tailor-made profiles for diverse industries. The user-friendly platform ensures easy design uploads and instant quotes. With transparent pricing, quick turnarounds, and industry expertise, RapidDirect stands out as a premier choice for custom aluminum extrusions.

2. What affects the cost of aluminum extrusion?

Different factors may influence the costs of your aluminum extrusions. These include labor and production costs, die and tooling costs, surface finishing, production volume, and post-production operations. However, we ensure your aluminum extrusion project is cost-effective as possible.

3. What are the common advantages of using aluminum extrusion?

Aluminum extrusions are usually rigid and stronger, making them suitable for demanding applications. We offer a wide range of finishes since aluminum extrusions are compatible with different finish options. More importantly, aluminum extrusions allow us to conform to tighter tolerances that meet clients’ requirements.

4. How are the properties of aluminum changed during the extrusion process?

Aluminum extrusion products often have improved strength and thus wear resistance. This is due to the material being produced under pressure to generate a homogeneous structure free of holes, chips, and pores.

5. What kind of shapes can be achieved with aluminum extrusion?

Generally, aluminum extrusions can be in any imaginable shape, including basic rods, structural angles, bars, open seam square and rectangular tubing, pipes, corner extrusions, sliding t-track, I-beam, H-beams, J-channel, U-channel, hat-channel, C-channel, and Z-channel.

6. Can aluminum extrusions be recycled?

Aluminum extrusions are 100% recyclable, making them applicable in eco-friendly applications. Recycling and reusing aluminum extrusions also reduce manufacturing costs on the long-run.

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Aluminum Extrusion Services

Why Choose RapidDirect for Custom Aluminum Extrusion

Online Quoting and Ordering

Customization

High Quality

Quick Turnaround Time

Standard Extrusion Profiles

Standard Size for Extrusion Profiles

Custom Aluminum Extrusion Profiles

Aluminum Channels

Extruded Aluminum

Aluminum Trim

Aluminum Alloys for Extrusion

Alloy 6061

Alloy 6063

Alloy 7075

Alloy 2024

Alloy 1100

Post Machining for Aluminum Profiles

Surface Finishing for Aluminum Extursions

Aluminum Extrusion Applications

Aluminum Extrusion Process

Direct Extrusion

Indirect Extrusion

Hot, Warm, Cold Extrusion

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