Precison Machining Services

Get superior-quality precision CNC machining services for prototypes and production parts. Take advantage of advanced manufacturing solutions with competitive rates and short lead times.

Why Choose Our Precision Machining Service

Bring your precision CNC machining parts to life through top-notch precision machining services. RapidDirect boasts cutting-edge manufacturing capabilities for high precision CNC machining. All prototypes and end-use parts meet strict quality standards and tolerance requirements.

Precision CNC Machining Capabilities

Wire EDM

RapidDirect’s wire EDM, part of our CNC services, efficiently crafts both simple and intricate shapes. Ideal for parts requiring high precision, this no-contact method produces minimal burrs and excels with metals like steel and titanium. Favored in aerospace, automotive, and electronics for their accuracy, we ensure tailored, precise solutions regardless of your needs.

Capability	Details/Specifications
Material Compatibility	Stainless Steel, Titanium, Aluminum, Tool Steel, Copper
Tolerance	± 0.0001 inches (0.0025 mm) or better (based on material and thickness)
Maximum Workpiece Size	Length: 16 inches (400 mm) Width: 12 inches (300 mm) Height: 8 inches (200 mm)
Cutting Speed	Up to 300 mm2/min (specific to material and thickness)
Surface Finish	As fine as Ra 0.2 µm
Maximum Cutting Thickness	Up to 12 inches (300 mm) – varies based on material
Wire Diameter Range	0.004 inches (0.1 mm) to 0.012 inches (0.3 mm)

Mirror EDM

Mirror EDM delivers mirror-reflective, high-precision parts. Capable of producing intricate shapes with tight tolerances, it excels on hard materials where conventional tools falter. Catering to industries from aerospace to electronics, our Mirror EDM ensures unparalleled precision, capturing intricate contours and complex geometries consistently.

Capability	Details/Specifications
Material Compatibility	Stainless Steel, Titanium, Aluminum, Tool Steel, Copper
Surface Finish	Achievable down to Ra 0.05 µm or better (based on material and process parameters)
Tolerance	± 0.00005 inches (0.0013 mm) or better (depending on material and thickness)
Maximum Workpiece Size	Length: 16 inches (400 mm) Width: 12 inches (300 mm) Height: 8 inches (200 mm)
Maximum Cutting Thickness	Up to 10 inches (250 mm) – varies based on material

Grinding

RapidDirect’s advanced manufacturing facility features high-precision grinding machines, perfect for manufacturing metal parts with tight tolerances. Our versatile grinding excels from small parts to complex geometries. The precision wheels provide controlled material removal, ensuring polished finishes. This efficiency reduces costs, wear, and errors. Trust our expert team to guide you to the ideal grinding solution for your project.

Capability	Details/Specifications
Material Compatibility	Stainless Steel, Aluminum, Tool Steel, Copper, Ceramics, Carbides
Grinding Methods	Surface Grinding, Cylindrical Grinding, Centerless Grinding, Internal Grinding
Tolerance	± 0.0001 inches (0.0025 mm) or better (specific to material and grinding method)
Maximum Workpiece Size	Length: 24 inches (600 mm) Width: 10 inches (250 mm) Diameter: 8 inches (200 mm) for cylindrical grinding
Surface Finish	Achievable down to Ra 0.1 µm or better (based on material and grinding method)

CNC Turning

RapidDirect’s advanced CNC turning delivers unmatched accuracy and repeatability for machine parts and prototypes. Our diverse turning centers cater to varied applications, ensuring consistent precision across batches. With reduced errors, we offer quicker production without sacrificing quality. Rely on our technicians and top-grade CNC machines for exceptional component craftsmanship.

Capability	Details/Specifications
Material Compatibility	Stainless Steel, Aluminum, Tool Steel, Copper, Brass, Titanium, Plastics
Turning Operations	External & Internal Turning, Facing, Taper Turning, Boring, Drilling, Threading
Tolerance	± 0.0005 inches (0.0127 mm) or better (specific to material and operation)
Maximum Workpiece Diameter	20 inches (508 mm) or specific to machine capability
Maximum Workpiece Length	60 inches (1524 mm) or specific to machine capability
Axis	2-axis, 3-axis, multi-axis turning capability
Bar Feeding Diameter	Up to 3 inches (76 mm) or machine-specific

CNC Milling

RapidDirect’s multi-axis milling machines guarantee CNC parts with tight tolerances and precise dimensions. This technology delivers precision tailored to your needs, ideal for iterations and new products. Compatible with a broad material range, from metals to composites, our CNC milling boasts efficiency, having parts ready swiftly.

Capability	Details/Specifications
Material Compatibility	Stainless Steel, Aluminum, Tool Steel, Copper, Brass, Titanium, Plastics
Milling Operations	Face Milling, Profile Milling, Pocket Milling, Complex Surface Milling, Drilling, Boring
Tolerance	± 0.0005 inches (0.0127 mm) or better (specific to material and operation)
Maximum Workpiece Size	X: 40 inches (1016 mm) Y: 20 inches (508 mm) Z: 25 inches (635 mm) or specific to machine capacity
Axis	2-axis, 3-axis, multi-axis turning capability
Bar Feeding Diameter	Up to 3 inches (76 mm) or machine-specific

Precision Machining for Prototyping & Production

Accelerate your product development with RapidDirect’s custom-machined prototypes and end-use products, delivered with utmost efficiency. Tailor your production needs by choosing the manufacturing volume and processes that perfectly align with your requirements. We guarantee swift turnaround times without compromising the quality of prototypes and production parts.

Rapid Prototyping

Leverage our robust manufacturing capabilities for swift, high-quality prototype delivery. Using the latest technology, we ensure rapid, accurate production, expediting your path from testing to market.

Capability: 20-500

Lead Time: 10 business days

Low Volume Manufacturing

Our precision machining is suitable for low-volume production, offering fast delivery and unmatched accuracy. We ensure your projects meet high quality standards at reduced costs.

Capacity: 500-1000

Lead Time: 15 business days

High Volume Manufacturing

RapidDirect is equipped to handle large-scale production orders. This means that they can efficiently produce large quantities of precision machined parts without compromising on quality or precision.

Capacity: 1000+

Lead Time: 20 business days

Case Study

Precision Machined Ectoskeleton Parts

RapidDirect collaborated with Andrea Piccino to create premium exoskeleton components for the “Iron Man Suit.” Our advanced manufacturing capabilities was instrumental in fabricating the components with utmost precision. With cutting-edge 5-axis CNC machining, 45-degree angled machining, and electrical discharge machining, our experts were able to precisely create exoskeleton parts with multiple surfaces and intricate geometries.

Precision Machined Part Size Standards

Classification	Minimum Size (mm)	Maximum Size (mm)	Common Applications
Ultra-Precision Components	0.1	1	Watch components, micro devices
Micro Machined Parts	1.1	10	Medical devices, small electronics
Small Machined Parts	10.1	50	Aerospace, automotive sensors
Medium Machined Parts	50.1	200	Automotive, defense, industrial tools
Large Machined Parts	200.1	1000+	Heavy machinery, construction

Precision CNC Machining Tolerances

Operation Type	Typical Tolerance (mm)	Best Possible Tolerance (mm)	Notes
EDM (Electrical Discharge Machining)	±0.015	±0.005	Tolerance can be affected by electrode wear.
Grinding	±0.005	±0.001	Surface finish is typically smoother with grinding.
CNC Turning	±0.025	±0.010	Finish can impact tolerance.
CNC Milling	±0.025	±0.005	Precision can vary based on tool type and material.

Materials for Custom CNC Machining Parts

At RapidDirect, we offer an extensive range of materials to meet the diverse needs of clients. Our commitment to excellence ensures that every custom CNC machining part we produce exhibits unmatched quality and precision. Whether you require metal components with exceptional strength or plastic parts with outstanding mechanical properties, our materials selection caters to various industries and applications.

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Metals
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Metals

We offer an extensive selection of high-quality metal materials for different applications.

Aluminum	Stainless Steel	Steel
Copper	Brass	Bronze
Titanium	Zinc

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Plastics

We also provide an impressive assortment of plastic materials designed to fulfill diverse manufacturing need.

POM	PEEK	HDPE	PET
Nylon	PTFE	PVC	PP
ABS	PC	PMMA

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Surface Finishes fo Pecision CNC Machining

At RapidDirect, we prioritize the aesthetics and functionality of your precision CNC parts. Our diverse surface finishes ensure custom-tailored precision. Trust in our commitment to enhance your projects with lasting excellence.

Our Precision Machined Parts for Various Industrial Applications

RapidDirect partners with top industry manufacturers, streamlining supply chains through digitized custom precision CNC machining, bringing ideas into tangible products efficiently.

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See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

From the instant and accurate quotation to production process to the timely delivery of parts, RapidDirect responded to our demands with complete professionalism. They handled every aspect of this CNC machining project quickly and cost-effectively. We will surely work with them again in the future. Mark Alford– Chief Engineer

RapidDirect has been our quality supplier of CNC machined parts. Fast delivery is very important for our business, and RapidDirect always offers short lead time and competitive pricing. Andy responds fast to all our emails and questions. This has improved our working relationship, and we continue to value this partnership. Piscary Herskovic– Product Designer

Hi, Fiona. I’d like to thank you and everybody at RapidDirect for contributing to the great service we received. You constantly handle our difficult CNC machining projects, and offer instant quotation and free DFM analysis for the part design. Best of all, you show superior quality in short lead times. Our department supervisor confirmed that you will continue making these parts now. The quality is outstanding! Luc Szorc– Mechanical Engineer

Our small R&D group requires high precision CNC machined parts within short periods. RapidDirect consistently delivers these parts at great values and quick turnarounds. The reliability of this company places them above our other part suppliers. Kayne Espinosa– Project Manager

We asked RapidDirect to fabricate parts for a critical supplier demo, and you came through with a short lead time. Your work is always high quality, and we are grateful for your precision in machining components. The help in checking our designs and material selection has also saved our company from making expensive errors. We look forward to doing future projects with you guys. Hari Mackenzie– Engineer

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Why Choose Our Precision Machining Service

High Precision and Tight Tolerances

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Surface Finishes fo Pecision CNC Machining

Our Precision Machined Parts for Various Industrial Applications

Automotive

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Consumer Goods

Medical Devices

Robotics

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